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Vanlife Build: Awning and screen house

I hadn’t planned on getting an awning for the side of the van. For some reason, I mistakenly thought they all cost around $2000. I figured we’d just get one of those pop-up canopies, and put it next to the van when we stopped. But then I got word that a coworker’s brother might be selling one, so I decided to see what price he had in mind.

I’m really glad I did! He had a nearly new ARB 2500 Touring, which retails for around $350. It’s 8′ x 8′, and comes in a soft pouch that attaches to the top of the van. Included in the sale was the matching screen house, which retails for another $220. All this for the bargain price of $300!

ARB seems to be the leading manufacturer of a variety of canopies, and this seems very well built. It has a long aluminum frame that has channels for specially designed bolts to slide into. That’s really the only hardware it comes with. ARB realizes that the configurations to mount this to your roof are nearly endless, so their website has a couple of suggestions for accessories you can get. Plus, consulting “YouTube University” is always helpful.

I knew that I had to somehow tie this in with my existing Yakima roof system. I settled on these very beefy “L” brackets from ARB. They were $22 each, and I needed two (Amazon). I also realized that I was going to need yet another crossbar, this one near the side doors. Luckily, I still had a pair of used rain gutter risers from the purchase I made for the wind deflector. I purchased a pair of 66″ Yakima crossbars from REI (normally $100, but my REI dividend covered it. Love REI).

First, I attached the L brackets to the frame, using the existing hardware. I left them loose to slide them to fit.

The next thing was to drill three holes each in the two crossbars it would be hanging from. I wasn’t a big fan of doing that, but the alternative was using something like a hose clamp.

Charisse and I took the whole assembly outside, and bolted it to the underside of the crossbars. It looked great, but…, it sure was sticking out there a lot. There was a fairly wide gap between the roof of the van and the awning frame. At first, I didn’t think there was much I could do, because the L brackets were already tight up to the risers. But the more I looked at the L brackets, I realized they were so beefy, I could get away with hacking off a good 2-3″. This would move the whole assembly closer to the van. Where’s my saw?

So, back onto the van it went. MUCH better.

Now, it was time to play around with this thing. I will say that it is a lot easier to set this up with two people, only taking about two minutes to get the awning into place. With one person, it is incredibly awkward, but still doable. The screen house uses a clever channel system to attach to the front and back, with C clips and stakes to hold the rest into place. It seems very secure once it’s all staked. And there you have it!

Post script: You may have noticed that the entire assembly is positioned to cover the side “barn doors”. This was because we had this idea that maybe, with the screen up and keeping the bugs away, we could leave the doors open at night. It turns out the screen zipper doesn’t line up at all with the door. Plus the open doors really intrude into the awning space. So I will be repositioning the entire thing aft about 3 feet.

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