Home, Vanlife Build

Vanlife Build: Kitchen

The van’s done! Well, ok, not completely done. I’ve still got a lengthy list of detail and finish work to accomplish. We’ll call it 95% done. After nine months of working on this thing, I’m itchy to be done and finally start using it.

What made it “done” is that the kitchen is complete. As detailed in my last post, I had to get the countertop finished in order to continue. Once that was done, I constructed a simple frame to put it at the right height. This is the semi-finished product:

A functional kitchen! Eventually there will be a curtain that hides all the tanks,
and the paper towel holder will get mounted to the ceiling. The vertical pillar will
be covered, and I’m thinking about a backsplash for the sink.
Washy

The first thing to go in was the sink. Originally I chose a bar sink that was 16×16 in size, but that proved to be too big. So I returned that and purchased this 12×15 stainless steel one. It included the strainer, and was $78 on Amazon. It included hardware for an undermount, but I wasn’t wild about having the wood countertop exposed. So I opted to top mount it, simply gluing it with a tube of Liquid Nails. The faucet is a simple one that swivels and teliscopes. It’s made by Whale, and cost $40 on Amazon.

Cooky

The stove was next. We chose this Eureka Ignite Plus camp model for it’s large size, and rave reviews about it’s ability to modulate the heat. Every other stove seemed to have two settings: Off and Inferno. We also liked how it came with mounting knobs, which allows us to attach and detach it from the counter with ease. It was $140 through REI.

Messy

Once the sink was in, it was time to get the drain installed. I used a trap kit and some other PVC joints to fabricate a drain. The grey water tank is installed slightly downhill in the step for the side doors.

Drainy
Dirty

To get water up to the faucet, I decided to go fairly simple: only cold water, with a foot pump (Whale, $108, Amazon) on the floor. I contemplated an electric pump and a water heater, but I figured we could make do with this. I used beverage tubing and hose clamps to get water out of the fresh water tank to the pump, and then up to the faucet. I initially had trouble with the tubing, as it’s very stiff and retained it’s curved shape. I couldn’t get it to reach the bottom of the water tank. So I got crafty and cut a piece of PVC that reaches the bottom. The tubing inserts into this, assuring that I’ll be able to get every drop of water out of the tank.

Flowy

The propane tank went in next. It took awhile to find all the proper hoses, fittings, and adapters to not only run the stove, but have an a second line for a small space heater.

Heaty

With all of this work done, it was time for a trial run. I decided to go snowboarding, and then stay the night in the van afterwards. I’ll start with the good stuff. Everything from the stove, fridge, sink, and fan worked flawlessly. It was a sunny day, and the solar panels kept the battery topped off. The bed was comfortable, and the table made a great workspace for food prep. I was able to work at the stove or sink in a reasonably comfortable (seated!) position from the table.

People walking by at the ski resort kept commenting on the smell of bacon in the air…

On to the bad. I will preface this by saying that winter weather really amplifies all the headaches I encountered. To start, I tried to use the leveling blocks to get the van level, but they just slid on the icy parking lot. I was wearing tons of clothes, and of course, I can’t stand upright in this thing. So that meant that both my butt and head were always swinging around and knocking things over. Like the egg carton, and at least two beers. I was dragging snow into the van, which I had to constantly sop up. And the Little Buddy heater throws off WAY too much heat to be a viable long term option. I would shut it off in the middle of the night because I was roasting, only to turn it on two hours later as the van cooled off. And there was no place to put it that it didn’t get in the way, or threaten to melt something.

Bacon, eggs, and coffee. Time to hit the slopes!

Having said all that, it was enormously satisfying to be completely self sufficient in the van. I made a menu for three meals and some snacks, plus beer and coffee. I raided our camping gear for some plates and utensils, plus some pots and pans. You can see my breakfast above, and I had salmon steaks with sauteed beans for dinner. And it was great to have a place to relax with a beer when I took a break from the slopes.

As the weather warms up, I will be getting the finishing touches done. Then it’s time for a real trial run with the bikes. The real test will be if BOTH of us can work together in this small space. I’ll keep you all posted!

Home, Vanlife Build

Vanlife Build: Table and counter top

It’s been a while, and a lot has been done!

As I was contemplating how to build out the kitchen, I realized I didn’t like the painted surface of the table top. I knew that it would be easy to scratch and stain. I briefly considered rebuilding it with laminate top, because that’s what I intended to build the kitchen countertop as well. As always, I cast about on other Vanlifer’s blogs for ideas. One constructive fellow used a transparent resin over the top of some reclaimed barn wood. It’s the same stuff you sometimes find on bar tops, and makes a very durable and glossy finish. I decided to try it out.

A mess waiting to happen

First, I had to build and paint the kitchen countertop. I used 1/2″ plywood as always. Once that was done, I went to Menards and picked up resin. It is a two-part epoxy, and was pretty pricy, $60 for a kit that creates a gallon.

Use bigger containers than this!

I will say up front that this is not the easiest stuff to work with. There are a lot of detailed mixing instructions, and you should really use larger containers than the coffee cups I used. It will start to warm up a bit, and that’s when you should pour it over the surface. You have to lay it on really thick, and wait for it to self level. You can use a clean putty knife to spread it around if need be. Once the surface is covered, I took my heat gun and lightly heated the surface to remove all the air bubbles. Then you let it cure for a day. I had to repeat this process a couple times, because my first coat was way too thin, and left a bunch of dimples and bare spots.

First coat, too thin

Note: Make sure you have a lot of thick drop cloths, as this stuff is messy and difficult to get off floors.

After three coats, I had a nice thick surface that was mostly flat. There are a couple of defects I wish I could have done better. But I’m really happy with the way it looks. It especially makes the sea green paint pop out, and gives the whole thing a more professional look. And, it’s much easier to clean.

We are slowly inching our way towards being done with this build. The next post will detail building out the kitchen, which is this last major piece of the pie. Enjoy!

Post script: A couple posts back, I wrote a quick bit about putting a Yakima wind deflector in front of the solar panels. It was an effort to reduce the deafening wind noise, and keep turbulence from straining the mounts. While it helped some, it didn’t have enough surface area to cover the entire bar, and push the air up and over. So I decided to cut my own.

Too small
Much better

I purchased a clear 48″x72″ plexiglass sheet at Menards for $89. Using the original Yakima as a guide for the bottom shape and attachment screws, I traced out a much bigger deflector. Using my jigsaw, I ever so slowly cut it out, and smoothed out the edges. I spray painted the back white, and attached it using the existing hardware. It was a huge improvement. The inside of the van is downright quiet going down the highway now. Plus I’ve got a nice billboard for more stickers, lol.