It’s time to start building this thing out! We are going to start with the roof rack, because it’s pretty much the easiest thing to get knocked out. Plus, it has the added benefit of making this look like less of a creeper van, lol.
One thing I want to get out of the way first. Followers of this blog are probably used to us posting beautiful pics of beautiful places, and saying a couple words about them. Or maybe talking a bit about our new career as truck drivers. We try to be concise and not get too wordy, for fear of losing everyone’s interest. The posts under the “Vanlife Build” umbrella are going to be a little different. As a community, vanlifers tend to be very generous with the details of their build, and we will be no exception. This blog is potentially reference material for someone else’s DIY build. That means a lot of facts, figures, costs, and decisions that might bore our casual followers to tears. Fear not, we will still be posting beautiful pics of beautiful places!
Speaking of reference material, there are literally thousands of websites and blogs that involve vanlife. We’ve poured over several. Some are good, and some are quite bad! The one we seem to go back to repeatedly is Gnomad Home. This young couple is inspiring, and have a very detailed website about their build and vanlife in general. They’ve even answered a couple of our questions. Anyone interested in should definitely check them out at https://gnomadhome.com or follow them on FB at https://www.facebook.com/gnomadhome/
Onward! When we bought the van, we knew we’d need a rack, possibly even two. We needed room for our cargo box, and our kayak cradles. We would have to mindful of the placement, because even though there’s an acre of real estate on the roof of this van, we would need to leave room for the roof vent and solar panels.
We settled on rain gutter towers from Yakima, paired with 78″ crossbars. Fair warning: Yakima does NOT give their stuff away. If you were add up every bike rack, snowboard rack, cargo box, kayak cradle, tower, and bar we’ve ever bought from Yakima, I’m sure they could have built another factory by now. On that note, these towers retail for $210. Luckily, I found them on FB Marketplace for $75. The crossbars were $100, sourced from REI. The cargo box is the Yakima Skybox 21, and was about $500 when we purchased it 15 years ago.
The kayak racks are also carryovers from our car. This is Yakima’s Sweet Roll, and they were about $200 a piece three years ago. If that seems a little pricey, it is. Until you try wrestling a 60 pound kayak into a standard J-cradle, on top of a car that’s only five feet tall. It sucks. And now we have a van where the rack is nearly eight feet off the ground. No thanks. The Sweet Roll are incredible: just pop the nose onto the back rollers, then slide it smoothly onto the front cradle. Worth every penny.
The install was pretty straight forward, with the hardest part being getting the spacing right for all the components. As you cans see, the Skybox tried to eat me! I haven’t measured, but I imagine we’ve got a 9 foot clearance, so no drive thru’s for us. But everything looks great, and is ready to haul our stuff.
One additional thing we did was replace the shocks. I noticed that the van had a lot of floatiness over bumps. The great thing about these big dumb vans is that they are fairly easy to work on, and parts are dirt cheap. We bought Gabriel units from Auto Zone for about $45 each. Despite this being a Wisconsin vehicle, there wasn’t a ton of rust. I sprayed all the bolts with PB Blaster about an hour before I started, and they all came loose with little resistance. Two hours later, the ride was much more controlled. A huge improvement for little effort.
That is all for now! Next up will likely be a post about prepping and installing the floor. The real work is about to begin…